February 28, 2019

FCCU Recirculation Catalyst and Regenerated Catalyst Expansion Joints for Refinery in the Far East

FCCU Recirculation Catalyst and Regenerated Catalyst Expansion Joints for Refinery in the Far East
FCCU Recirculation Catalyst and Regenerated Catalyst Expansion Joints for Refinery in the Far East

We have successfully completed the design, manufacturing and testing of two units FCC Expansion Joints for a Refinery in the Far East.

The supplied FCC Expansion Joints have the following parameters:

  • Recirculation Catalyst Expansion Joint
  • Pantograph system
  • I.D. 1140 mm (45”) 
  • Length: 4000 mm (157.48”)
  • 2 ply testable bellows in ASTM B 443 UNS N06626 # Inconel 625 LCF
  • With bellows sealing system and thermocouples
  • Refractory lining 
  • Design Pressure: 4,53 barg (65,70 psi)
  • Temperature: Bellows 538 °C - Pipe/medium 343 / 775 °C
  • Medium: Catalyst

Regenerated Catalyst Expansion Joint

  • Pantograph system
  • I.D. 940 mm 
  • Length: 4000 mm (157.48”)
  • 2 ply testable bellows in ASTM B 443 UNS N06626 # Inconel 625 LCF
  • With bellows sealing system and thermocouples
  • Refractory lining 
  • Design Pressure: 4,9 barg (71 psi)
  • Temperature: Bellows 538 °C - Pipe/medium 343 / 775 °C
  • Medium: Catalyst

MACOGA FCC Expansion Joints undergo a comprehensive and rigorous quality control and testing programme including:

  • Review Drawings
  • Advanced Review of Calculations
  • Check Material and welding consumables certificates
  • Review and update WPS, PQR and WQR
  • Review NDE Procedures & Operator Qualification
  • RT- Radiographic Examination
  • PT - Liquid Penetrant Examination
  • MT - Magnetic Particle Examination
  • Hardness Testing of Welds
  • Pressure & Leak Detection Test
  • PMI - Positive Material Identification
  • Inspection of Refractory Lining
  • Surface Preparation & Paint System
  • Check Packing & Marking

In addition, our experience is reinforced through continuous training and qualification programmes, which ensures that we are constantly attentive to the latest technological advances, regulatory requirements and test methodologies.